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Lake Pump Blows 3" Discharge Fitting: Dead-Head Pressure from Closed Zone Valve

6-station lake-fed system. After cycle, pump cuts off, pressure builds, blows 3" PVC fitting off pump (Flotec FP5182, 2 HP). Pump discharge is 3" threaded.

Primary Suspect: Zone Not Opening

Matt: "My first thought is: are you sure all zones are operating? If one zone didn't open it would cause the pump to over heat and blow the fitting out of the pump. This is normally the reason fittings come out of a pump."

If All Zones Confirmed Running

"Use a foot or more of galvanized pipe from the pump to the irrigation mainline. This will give you some strength at the pump and a little heat resistance if it overheats."

Dead-heading a centrifugal pump (running against closed discharge) generates extreme pressure and heat instantly. Galvanized nipple is a cheap reinforcement; fixing the zone valve that isn't opening is the real solution.

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